How It Works

Why Axo Wraps?

O&P fabrication often faces the trade-off between surface durability and aesthetic finish. Axo Wraps bridge this gap by offering a streamlined, heat-activated solution that enhances surface consistency and impact resilience without adding the labor time associated with traditional lamination or complex finishing techniques. Designed for the modern lab, Axo Wraps empower technicians/clinicians to deliver high-quality, durable results within minutes not hours.

Axo Wraps are a specially designed and formulated thermoplastic polymer layer engineered for the demanding environments of prosthetic and orthotic (O&P) fabrication. Axo Wraps allow for a professional-grade surface finish, providing clinicians with a high-performance material that integrates seamlessly into existing lab workflows. Our proprietary application and application process—currently patent-pending—enables a streamlined, repeatable fabrication workflow for O&P technicians and clinicians. The material is designed to provide chemical resistance and protects against environmental factors

Technical Data Sheet: Axo Wraps

Product Description

Axo Wrap is a specially formulated, high-performance thermoplastic polymer designed for industrial and prosthetic fabrication. This material is provided in raw form to be utilized by credentialed O&P professionals as a molded protective surface covering and outer layer protective system.

Physical & Mechanical Properties

The following data represents independent testing performed on standardized test coupons. These figures are intended to assist fabrication professionals in material selection and planning. Performance characteristics post-application are dependent on the substrate material, application technique, and the final build geometry.

Property	Value	Test Method
Nominal Thickness	0.8 mm	Micrometer (Pre-shrink)
Tensile Strength	≥12MPa MPa	ASTM D638
Elongation at Break	[350] %	ASTM D638
Service Temperature	[-50-110] °C	Standard
Material Performance	UV Resistant, Waterproof, Flame resistant.

Material Meets Strict EU ROHS and Reach Standards for Toxicity.

Technical Context: The data provided above characterizes the material in its raw, non-fabricated state. Performance characteristics—including impact resistance, surface durability, and layer-adhesion strength—are dependent on the substrate material, application technique, and the final build geometry. These figures are provided as a baseline for material selection and fabrication planning and do not constitute a guarantee of the integrity of any specific prosthetic build.

The 3-Step Integration Workflow

Designed for use by O&P professionals, our application process requires standard clinical tools and our custom Application Jig.

1. Prep & Position

Ensure the surface is free of debris. We recommend a "quick pass" flame treatment to ensure optimal surface readiness. Clean the surface thoroughly with Isopropyl alcohol to remove any impurities and oils.

2. Heat & Conform

Apply uniform heat to activate the polymer. Use a systematic top down approach to ensure the material conforms perfectly to the contours of the build. Rotate the build in the jig to ensure even application. It is recommended to move from proximal to distal in circumferential bands.

3. Trim & Finish

Once cooled, trim excess material from the proximal and distal edges and smooth corners as needed. Recommend use of course sanding cone followed by Tycro for best results. The resulting finish provides a professional aesthetic and protective covering.

Fabrication & Application Examples

Axo Wraps are designed to be integrated into diverse O&P fabrication workflows. The following examples demonstrate how technicians are currently utilizing the material:

3D-Printed Socket Surface Durability: Technicians use Axo Wraps to enhance surface durability and provide a consistent, professional-grade finish for custom 3D-printed prosthetic sockets.
Laminated Socket Repair: Provides a robust interface for protective surface coverage and sealing traditional laminated check sockets during the clinical fitting process.
Carbon Fiber Maintenance: Serves as a protective barrier layer for high-stress carbon fiber repair jobs, ensuring a seamless, smooth finish.
Surface Finishing: Acts as a protective, impact-resistant layer to refine the aesthetic appearance and durable finish of custom prosthetic builds.
Trimline Improvement: Some of our users have found that proper application and smoothing can extend the life of sealing sleeves and prevent premature breakdown.

Fabrication Note: The effectiveness of these applications is dependent on the substrate material and the skill of the technician. These examples are intended to illustrate common fabrication workflows.

Regulatory & Professional Use Disclaimer: Axo Wraps are an industrial fabrication tool intended for use exclusively by credentialed O&P professionals as an outer surface protective cover. Axo Wraps are not a finished medical device. The final structural integrity, safety, and clinical suitability of any prosthetic device—including the selection of materials and their integration into a custom build—remain the sole responsibility of the prescribing clinician and/or the O&P facility. Clinicians must perform their own evaluation of the material’s application and suitability for each specific patient's needs and activity levels.